Industrial and Commercial Reverse Osmosis (RO) equipment is primarily used to produce pure or ultra-pure water. These systems are widely applied in industrial manufacturing, commercial facilities, laboratories, and seawater desalination. The core technology relies on a physical separation process where a semi-permeable membrane, driven by pressure, effectively separates solvents from dissolved solutes.
Paramètres de performance
| Parameter | Standard Industrial/Commercial | High-End / Ultra-Pure Water | Remarks |
|---|---|---|---|
| Salt Rejection Rate | ≥98% | ≥99.5% (Electronics/Pharma grade) | Measures the membrane's ability to remove dissolved salts. |
| Product Water Conductivity | ≤10 μS/cm | ≤2 μS/cm or Resistivity ≥15-18.2 MΩ·cm | Lower conductivity indicates higher water purity. |
| System Recovery Rate | 50% - 75% | Up to 85% | The ratio of product water flow to feed water flow; affected by feed water quality. |
| Operating Pressure | 0.5 - 1.6 MPa | 5.5 - 8.0 MPa (Seawater desalination) | Lower pressure for brackish water/low-pressure applications. |
| Température de fonctionnement | 5 - 45℃ | Optimal: 20 - 25℃ | Low temperatures will reduce water production. |
| Specific Energy Consumption | 0.38 - 1.0 kWh/m³ | ≤2.0 kWh/m³ (National standard limit) | Energy-efficient models consume less power. |
System Components & Process Flow
A complete industrial/commercial RO system typically consists of three core units:
1. Pre-treatment System (Crucial for Membrane Protection) Pre-treatment ensures the long-term stable operation of the RO membrane by removing suspended solids, residual chlorine, and hardness from the feed water to prevent membrane fouling or oxidation.
Multi-media Filter: Uses quartz sand and anthracite to remove mud, rust, and suspended particles, reducing turbidity.
Activated Carbon Filter: Adsorbs residual chlorine, odors, and small organic molecules to protect the polyamide RO membrane from oxidation.
Water Softener / Antiscalant Dosing System (Optional): Uses ion exchange resin or antiscalants for high-hardness feed water to prevent scaling on the membrane surface.
Cartridge Filter (Security Filter): Typically 5μm precision, serving as the final physical barrier before the RO membrane to intercept microscopic particles.
2. RO Main Unit (Core Desalination)
High-Pressure Pump: Provides the driving force to push pre-treated water into the RO membrane modules.
RO Membrane Modules: The core desalination unit. Industrial-grade anti-fouling, low-pressure composite membranes (usually 4040 or 8040 size) are housed in FRP or stainless steel pressure vessels.
Flushing Function: Features automatic flushing during startup/shutdown to wash away surface pollutants and delay membrane fouling.
3. Electrical Control & Post-treatment
PLC Intelligent Control System: Enables fully automated, unattended operation. Features include high/low-pressure protection, dry/full-water auto-shutoff, fault alarms, and real-time water quality monitoring (Conductivity/TDS).
Pure Water Tank & Delivery: A sealed storage tank prevents secondary contamination, equipped with a transfer pump to deliver pure water to various consumption points.
Deep Treatment (Optional): For ultra-pure water requirements, additional modules like EDI (Electrodeionization), Mixed Bed, UV sterilization, or Ozone disinfection can be added.
Main Application Scenarios
Industrial Manufacturing: Ultra-pure water for electronics/semiconductors, electroplating/hardware rinsing, boiler feed water, chemical blending, and photovoltaic cutting water.
Food & Beverage: Drinking purified water production, juice/dairy processing water, and liquor blending water.
Pharmaceutical & Medical: Pharmaceutical purified water, Water for Injection (WFI), medical device cleaning, and dialysis water.
Commercial / Public Utilities: Direct drinking water for offices/schools/hospitals, hotel laundry water, and community central water purification stations.
Specialized Fields: Seawater/brackish water desalination, landfill leachate treatment, and wastewater reuse (Zero Liquid Discharge - ZLD).
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